Light Load Automated Storage System

Light Load Automated Storage System is also called a bin automated warehouse system. Hefei Hagong Robot designed it for light materials such as bins, cartons, and turnover boxes. It targets warehouses with many SKUs and frequent split-case picking. The system is made up of a light load stacker crane or shuttle car, racking, conveyor lines, a WMS warehouse management system, and a WCS equipment control system. Single bin or turnover box load is 20kg to 75kg. System height can reach up to 15 meters and can be customized. Compared with traditional shelving, this system uses high-density vertical storage and clearly raises storage capacity per square meter while keeping bin access accurate and timely.

The work method is fundamentally different from manual picking. The system can integrate with goods-to-person picking stations. Smart algorithms optimize order waves and send bins to the station automatically. Picking efficiency can reach 600 to 1000 lines per hour, about 3 to 5 times traditional manual picking. WMS works with barcode or RFID technology to locate and trace each bin. Inventory accuracy can reach above 99.99%, which helps reduce wrong and missed shipments. The design is modular. When business grows, stacker cranes, shuttle cars, or racking aisles can be added, so storage capacity expands smoothly without a large one-time investment.

This Light Load Automated Storage System mainly serves industries that need fine management and small-item picking. E-commerce and retail can use it in order fulfillment centers with a large number of SKUs. Medical and healthcare can use it for fine storage of medicines, reagents, and consumables, with batch and expiry management. 3C electronics can use it for precision components, semi-finished goods, and finished goods. Automotive can use it for line-side parts sequencing and just-in-time delivery. Third-party logistics can provide small-item storage and sorting for multiple clients. The system frees staff from walking and carrying between shelves and lets them focus on picking and checking.